Flagship Park: Khavda, Kutch District, Gujarat
GSTN: 24ABUCS9376B1ZT
Resource Recovery

Waste Tyre Recycling

Pyrolysis Oil, Crumb Rubber & Steel Reclaim • 10 TPD

Waste Tyre Recycling 10 TPD

Overview & Strategic Context

Discarded vehicle tyres create persistent fire hazards and harbor disease vectors if stockpiled outdoors. Shree Alliance operates an environmentally sealed vacuum pyrolysis and cryogenic granulation system that recovers 100% of tyre components into valuable industrial products. Our continuous pyrolysis unit operates without smoke or harmful emissions, yielding heavy industrial fuel oil, recovered carbon black (rCB), and high-tensile steel wire.

Technical Process & Circular Recovery Flow

1

Tyre Debeading & Primary Shredding

Hydraulic pullers cleanly extracting high-tensile bead wires before heavy shredders reduce tyres into uniform rubber chips.

2

Continuous Indirect Catalytic Pyrolysis

Sealed, oxygen-free thermal reactors decomposing rubber hydrocarbons into combustible oil vapors and carbon black char.

3

Hydrocarbon Condensation & Gas Recycling

Heat exchangers condensing oil vapors into pyrolysis fuel oil, while non-condensable syngas loops back to fire the reactor.

4

Carbon Black Milling & Micronization

Magnetic purification and jet milling refining recovered carbon black into masterbatch-grade industrial pigment.

Key Recovered Materials & Commercial Outputs

High-Calorific Pyrolysis Fuel Oil (10,200 kcal/kg) for industrial boilers
Recovered Carbon Black (rCB) for rubber compounders and masterbatch
Clean High-Tensile Steel Wire for regional steel mills
Cryogenic Crumb Rubber Modifier (CRM) for durable highway asphalt

Statutory Compliance & EPR Framework

Regulatory Standards: Approved continuous catalytic pyrolysis adhering to CPCB Standard Operating Procedures (SOP), strict air pollution control scrubbers, and zero water pollution.

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